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How an order moves through the shop

Our Process · From Quote to Carton

A six-step walk through how a custom apparel or engraving order moves through our Huntington, NY shop — from the first quote email to the carton on the way out the door.

The OTIA production process — in one paragraph

Every OTIA order moves through the same six steps: quote, art, approval, blanks, production, and QC + ship. The full standard timeline is around one to two weeks from first email to delivered order, with 72 hours of that being actual production time after artwork approval. You have a single point of contact at the shop the entire way through.

Six steps

Quote · art · approval · blanks · production · QC + ship.

  1. 1

    Quote

    Within 1 business day

    Send us the project. Three ways in: submit through the /quote form (fastest — pre-structures the brief), use /personal-shopper if you'd like us to recommend a garment + decoration combination, or email [email protected] directly.

    Include what you know: rough quantity, decoration method (DTF, embroidery, laser — or 'unsure'), in-hand date, and the artwork if you have it. Don't worry about getting every detail right — that's what the quote conversation is for.

    You'll receive a written, itemized quote within one business day covering the blank garment, the in-house decoration, and shipping. No setup fees, no minimums, no surprise art charges baked in.

    Submit a quote

  2. 2

    Art

    Digital mockup within 1 business day

    You send the file. We accept vector (.AI, .EPS, .SVG, .PDF with outlined fonts) and high-resolution raster (300 DPI PNG or JPG at print size). If the art needs cleanup or a full rebuild, our team handles it at no charge — color matching, vector tracing, fixing low-resolution logos, removing stray pixels.

    We send back a digital mockup showing the print at scale on the actual garment you've selected, with the placement, the size in inches, and the colors as they will reproduce on the substrate. The mockup is what you approve — not a generic preview.

    If you don't have art yet, that's okay too — describe what you're after and we'll point you to our /design flow.

    See artwork specs

  3. 3

    Approval

    Whenever you're ready

    You approve the mockup, or you request revisions. Nothing prints until you're green-lit. This step is intentionally a hard gate — once the press is running, changes are expensive, and we'd rather slow down here than re-run a job after the fact.

    Most approvals happen in one or two back-and-forths. If your team needs an extra round with a manager or a brand committee, we hold the production slot — no penalty for taking the time to get it right.

    Once you approve, the order locks into the production queue with a confirmed ship-by date.

    Get a quote

  4. 4

    Blanks

    Concurrent with art / approval

    We order the blank garments from our tier-one apparel suppliers (S&S Activewear, SanMar, and others depending on what you've selected). For most popular SKUs, blanks land at the shop within 1–2 business days.

    If you're supplying your own garments — embellishment-only on customer-owned blanks, or contract production for a brand — we receive your shipment, log it in, and stage it for production. Customer-supplied work runs the same path as everything else.

    On rare longer-lead items (specialty fabrics, certain hat styles, niche colorways), we flag the timeline in the original quote so there are no surprises.

    Customer-supplied garments

  5. 5

    Production

    72 hours standard from approval

    The order runs on the appropriate machine in our Huntington shop: DTF press for full-color prints, multi-head embroidery for stitched logos, CO2 laser for engraving on drinkware and hard goods. Same building, same team, same address on every order we ship.

    Standard production is 72 hours from the moment you approve the mockup. Rush production is available on a case-by-case basis — same-day, next-day, and 24-hour turns are sometimes possible depending on order size, decoration method, and the current queue.

    Production runs in our Huntington, NY shop end-to-end. Nothing gets sent to a third-party printer between approval and packing.

    How we print + embroider + engrave

  6. 6

    QC + ship

    Same day as production wrap

    Every piece is inspected before it ships — registration on prints, stitch quality on embroidery, engraving depth and contrast on laser jobs. If we find a defect, we reprint at no charge before the carton ever leaves the building.

    Ship via USPS or UPS to anywhere in the United States, with the tracking number emailed the same day the carton hits the carrier. Long Island customers are welcome to pick up directly from the shop — saves the shipping line item and lets you eyeball the order before it leaves.

    Reprints and replacements on production errors are covered by us, no questions. Defects from blank-garment manufacturing get filed back to the supplier and replaced on our side too.

    Visit our Huntington shop

What changes the timeline

Three things that can speed up — or slow down — the standard 72 hours.

Same-week reorders

If we ran your job in the last 90 days, we already have the art prepped, the mockup approved, and the decoration set up. Reorders typically ship within 24–48 hours of confirmation instead of 72.

Rush requests

Need it by Friday? Tell us when you submit. We say yes to most rush asks but not all — the answer depends on order size, decoration method, and the current production schedule. If we can't hit your date, we tell you up front rather than overpromising.

Art that needs rebuilding

A low-resolution JPG of a logo from a website screenshot needs to be vectorized before it can print clean. That work is free but it adds a day or two to the front end of the timeline. Sending a vector file (or letting us know what you have early) saves that overhead.

FAQ

Process questions we get most often.

How long is the typical timeline from quote to delivered order?
Roughly one to two weeks end-to-end. The breakdown: quote within 1 business day, mockup within 1 business day, your approval window (usually 1–3 days), blanks arriving (1–2 business days for most popular SKUs), 72-hour production after approval, then ground shipping (1–3 days depending on destination — or zero days if you pick up from the Huntington shop).
What if my art file isn't print-ready?
We rebuild it at no charge. If you send a low-resolution logo, a screenshot, or a file that needs color cleanup, our team vectorizes it, fixes the issues, and sends back a proof for approval. There is no separate art-prep or digitizing fee on any OTIA order — it's baked into the quote regardless of what shape your file arrives in.
Can I see a physical sample before you run the full order?
Yes, on larger orders. For runs where it makes sense, we can produce a single decorated sample piece before running the full quantity, billed at the same per-piece rate plus shipping. For small orders the first piece off the press is effectively your sample — and you've already approved the digital mockup. Either way, you always approve a mockup before anything prints.

Start step one

Send the project — written quote within one business day.

Or come walk the floor in Huntington and we’ll talk it through in person.