How an order moves through the shop
Our Process · From Quote to Carton
A six-step walk through how a custom apparel or engraving order moves through our Huntington, NY shop — from the first quote email to the carton on the way out the door.
The OTIA production process — in one paragraph
Every OTIA order moves through the same six steps: quote, art, approval, blanks, production, and QC + ship. The full standard timeline is around one to two weeks from first email to delivered order, with 72 hours of that being actual production time after artwork approval. You have a single point of contact at the shop the entire way through.
Six steps
Quote · art · approval · blanks · production · QC + ship.
- 1
Quote
Within 1 business daySend us the project. Three ways in: submit through the /quote form (fastest — pre-structures the brief), use /personal-shopper if you'd like us to recommend a garment + decoration combination, or email [email protected] directly.
Include what you know: rough quantity, decoration method (DTF, embroidery, laser — or 'unsure'), in-hand date, and the artwork if you have it. Don't worry about getting every detail right — that's what the quote conversation is for.
You'll receive a written, itemized quote within one business day covering the blank garment, the in-house decoration, and shipping. No setup fees, no minimums, no surprise art charges baked in.
- 2
Art
Digital mockup within 1 business dayYou send the file. We accept vector (.AI, .EPS, .SVG, .PDF with outlined fonts) and high-resolution raster (300 DPI PNG or JPG at print size). If the art needs cleanup or a full rebuild, our team handles it at no charge — color matching, vector tracing, fixing low-resolution logos, removing stray pixels.
We send back a digital mockup showing the print at scale on the actual garment you've selected, with the placement, the size in inches, and the colors as they will reproduce on the substrate. The mockup is what you approve — not a generic preview.
If you don't have art yet, that's okay too — describe what you're after and we'll point you to our /design flow.
- 3
Approval
Whenever you're readyYou approve the mockup, or you request revisions. Nothing prints until you're green-lit. This step is intentionally a hard gate — once the press is running, changes are expensive, and we'd rather slow down here than re-run a job after the fact.
Most approvals happen in one or two back-and-forths. If your team needs an extra round with a manager or a brand committee, we hold the production slot — no penalty for taking the time to get it right.
Once you approve, the order locks into the production queue with a confirmed ship-by date.
- 4
Blanks
Concurrent with art / approvalWe order the blank garments from our tier-one apparel suppliers (S&S Activewear, SanMar, and others depending on what you've selected). For most popular SKUs, blanks land at the shop within 1–2 business days.
If you're supplying your own garments — embellishment-only on customer-owned blanks, or contract production for a brand — we receive your shipment, log it in, and stage it for production. Customer-supplied work runs the same path as everything else.
On rare longer-lead items (specialty fabrics, certain hat styles, niche colorways), we flag the timeline in the original quote so there are no surprises.
- 5
Production
72 hours standard from approvalThe order runs on the appropriate machine in our Huntington shop: DTF press for full-color prints, multi-head embroidery for stitched logos, CO2 laser for engraving on drinkware and hard goods. Same building, same team, same address on every order we ship.
Standard production is 72 hours from the moment you approve the mockup. Rush production is available on a case-by-case basis — same-day, next-day, and 24-hour turns are sometimes possible depending on order size, decoration method, and the current queue.
Production runs in our Huntington, NY shop end-to-end. Nothing gets sent to a third-party printer between approval and packing.
- 6
QC + ship
Same day as production wrapEvery piece is inspected before it ships — registration on prints, stitch quality on embroidery, engraving depth and contrast on laser jobs. If we find a defect, we reprint at no charge before the carton ever leaves the building.
Ship via USPS or UPS to anywhere in the United States, with the tracking number emailed the same day the carton hits the carrier. Long Island customers are welcome to pick up directly from the shop — saves the shipping line item and lets you eyeball the order before it leaves.
Reprints and replacements on production errors are covered by us, no questions. Defects from blank-garment manufacturing get filed back to the supplier and replaced on our side too.
What changes the timeline
Three things that can speed up — or slow down — the standard 72 hours.
Same-week reorders
If we ran your job in the last 90 days, we already have the art prepped, the mockup approved, and the decoration set up. Reorders typically ship within 24–48 hours of confirmation instead of 72.
Rush requests
Need it by Friday? Tell us when you submit. We say yes to most rush asks but not all — the answer depends on order size, decoration method, and the current production schedule. If we can't hit your date, we tell you up front rather than overpromising.
Art that needs rebuilding
A low-resolution JPG of a logo from a website screenshot needs to be vectorized before it can print clean. That work is free but it adds a day or two to the front end of the timeline. Sending a vector file (or letting us know what you have early) saves that overhead.
FAQ
Process questions we get most often.
How long is the typical timeline from quote to delivered order?
What if my art file isn't print-ready?
Can I see a physical sample before you run the full order?
Start step one
Send the project — written quote within one business day.
Or come walk the floor in Huntington and we’ll talk it through in person.
